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Fog Light Replacement Frame — source image

Design by Volvo_things · Original design · CC-BY-SA-4.0 · Source details. Indexed via 3DCarParts. Source text and images remain credited to their creators; no modified design files supplied.

Designer source image. It may show an installed part, prototype or render; it is not an Orphaned Parts production sample.

DESIGN LIBRARY · lighting

Fog Light Replacement Frame

Fog Light Replacement Frame design listed for 1995–2004 Volvo V40. Listed category: lighting. Verify dimensions, fitment and material suitability before printing.

Make
Volvo
Model
V40
Year range
1995–2004
Submodel
Not supplied
Engine
Not supplied
Fitment review needed

Source approval status: pending. Source flags do not certify fit, material suitability or safety for your vehicle.

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License conditions, files, application and fit are reviewed before work is accepted.

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Description

Marco de reemplazo para faro rompeniebla – Volvo V40 MK1

Si se te rompió el vidrio del faro rompeniebla del Volvo V40 MK1, sabés lo difícil (o imposible) que es conseguir solo el vidrio por separado. Me pasó lo mismo, así que diseñé este marco de reemplazo en ABS, que copia la inclinación del vidrio original.

En lugar del vidrio curvo, podés colocar un vidrio plano o acrílico transparente. Si bien no distribuye la luz de forma tan suave como el original, permite salvar el faro y seguir usándolo sin tener que reemplazar toda la unidad.

Recomiendo imprimir en ABS por su resistencia al calor y a la intemperie.

🎁 Si este diseño te fue útil, considerá apoyarme invitándome una cerveza 🍺 en: https://buymeacoffee.com/carlosheil4

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Fog Light Replacement Frame – Volvo V40 MK1

If your Volvo V40 MK1 fog light glass broke (like mine did), you know it’s nearly impossible to find just the glass. That’s why I designed this replacement frame, printed in ABS, that matches the original glass angle.

Instead of the curved OEM glass, you can install flat glass or clear acrylic. While it doesn’t diffuse light quite as well, it’s a practical fix that saves the fog light and keeps it functional.

I recommend printing this part in ABS for heat and weather resistance.

🎁 If this design helped you out, feel free to support me by buying me a beer 🍺 here: https://buymeacoffee.com/carlosheil4

Source description, under the recorded CC-BY-SA-4.0 license.

Print instructions

Standard FDM printing settings:
- Layer height: 0.2mm
- Infill: 70%
- Supports: As needed

Settings from the source; not independently tested by Orphaned Parts.

CHOOSE YOUR FILAMENT

Print price estimates

Planning prices for one print, not a final quote. Defaults use a size allowance inferred from the part name, not a measured or sliced model. Filament suitability must be confirmed.

FilamentUSD / printApplication notes
PLA$28.50Indoor prototypes; not a default material for hot vehicle interiors.
PETG$29.00General-purpose candidate; heat and creep need review.
ASA$32.50Candidate for UV exposure; verify temperature and geometry.
ABS$31.50Enclosed printing; review application and dimensions.
TPU$37.50Flexible designs only; not a substitute for rigid materials.
Nylon$37.50Moisture, tolerances and application require review.
PA-CF$42.50Filled nylon; abrasive filament and fit need review.
Pricing assumptions and exclusions

USD: ($6 setup + $3 finishing + filament weight × assumed spool cost × 1.25 waste allowance + print hours × $2.50 × material time factor) ÷ 0.65. Rounded up to the next $0.50.

Assumed spool costs per kg: PLA $25, PETG $30, ASA $40, ABS $30, TPU $45, Nylon $65, PA-CF $95. Time factors: PLA/PETG 1.0, ASA/ABS 1.2, TPU 1.6, Nylon 1.4, PA-CF 1.5. These are proposed shop rates, not measured production costs.

Design work, test fitting, hardware, shipping and tax are additional where needed. Multi-file sets may need several prints. Use actual sliced weight and time when available. Final pricing is confirmed in writing.

All available source data
Id
0f4b0375-4b1a-43e3-9ae7-4b8ab6bf4217
Part Name
Fog Light Replacement Frame
Slug
fog-light-replacement-frame
Category
lighting
Cswp Approval Status
pending
Download Status
approved
Make
Volvo
Model
V40
Year
1995
Year End
2004
Submodel
Not supplied
Engine
Not supplied
Created At
2026-07-08T11:10:02.916672+00:00
Origin
aggregated
Source
thingiverse
Source Url
https://www.thingiverse.com/thing:7033527
Source Creator Url
https://www.thingiverse.com/Volvo_things
Cc License Code
CC-BY-SA-4.0
Cc License Url
https://creativecommons.org/licenses/by-sa/4.0/
For Sale
No
Fulfillment Mode
platform
Manual Price Cents
Not supplied
Image Url
https://r2-upload.3dcarparts.workers.dev/file/parts/0f4b0375-4b1a-43e3-9ae7-4b8ab6bf4217/images/fog-light-replacement-frame-1_1783509003551_iwx4zk.jpg
Author
Volvo_things
Estimated Price Cents
Not supplied
HasMultipleModelFiles
No
ModelFileCount
0
Download Count
0
Detail Url
https://3dcarparts.org/library/1995-2004/Volvo/V40/fog-light-replacement-frame

Source price fields and sale flags are metadata, not our selling prices. Their currency was not specified in the catalog. File counts do not mean files were downloaded or tested. No manufacturer savings or discontinued status is inferred.

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