Design by xanatos451 · Original design · CC-BY-SA-4.0 · Source details. Indexed via 3DCarParts. Source text and images remain credited to their creators; no modified design files supplied.
Designer source image. It may show an installed part, prototype or render; it is not an Orphaned Parts production sample.
Fog Light Hella 500 Conversion Housing
Fog Light Hella 500 Conversion Housing design listed for 2005–2009 Ford Mustang GT. Listed category: lighting. Verify dimensions, fitment and material suitability before printing.
- Make
- Ford
- Model
- Mustang GT
- Year range
- 2005–2009
- Submodel
- Not supplied
- Engine
- Not supplied
Source approval status: pending. Source flags do not certify fit, material suitability or safety for your vehicle.
License conditions, files, application and fit are reviewed before work is accepted.
Description
https://myhellalights.com/product/hella-500-black-magic/
I like the blacked out look when used behind a billet grill as they almost completely disappear when turned off. Additionally, they stay clear longer since they use glass lenses over the stock plastic ones.
Originally I simply modified the stock housings, but found it difficult/impossible to change the relatively short lived bulbs when they burned out without completely disassembling and having to glue them in again. This design should not only make it easier to convert to the Hella 500 style housings, while still retaining the ability to aim and change the bulbs.
This is a work in progress, so please feel free to give any feedback if you have any.
UPDATE: Changes coming soon to add a locking ring mechanism for the front ring, along with some other minor tweaks. Will add the updated models and pictures once I've had a chance to complete the design changes, print and test them.
Source description, under the recorded CC-BY-SA-4.0 license.
Print instructions
- Layer height: 0.2mm
- Infill: 70%
- Supports: As needed
Settings from the source; not independently tested by Orphaned Parts.
Print price estimates
Planning prices for one print, not a final quote. Defaults use a size allowance inferred from the part name, not a measured or sliced model. Filament suitability must be confirmed.
| Filament | USD / print | Application notes |
|---|---|---|
| PLA | $28.50 | Indoor prototypes; not a default material for hot vehicle interiors. |
| PETG | $29.00 | General-purpose candidate; heat and creep need review. |
| ASA | $32.50 | Candidate for UV exposure; verify temperature and geometry. |
| ABS | $31.50 | Enclosed printing; review application and dimensions. |
| TPU | $37.50 | Flexible designs only; not a substitute for rigid materials. |
| Nylon | $37.50 | Moisture, tolerances and application require review. |
| PA-CF | $42.50 | Filled nylon; abrasive filament and fit need review. |
Pricing assumptions and exclusions
USD: ($6 setup + $3 finishing + filament weight × assumed spool cost × 1.25 waste allowance + print hours × $2.50 × material time factor) ÷ 0.65. Rounded up to the next $0.50.
Assumed spool costs per kg: PLA $25, PETG $30, ASA $40, ABS $30, TPU $45, Nylon $65, PA-CF $95. Time factors: PLA/PETG 1.0, ASA/ABS 1.2, TPU 1.6, Nylon 1.4, PA-CF 1.5. These are proposed shop rates, not measured production costs.
Design work, test fitting, hardware, shipping and tax are additional where needed. Multi-file sets may need several prints. Use actual sliced weight and time when available. Final pricing is confirmed in writing.
All available source data
- Id
- 1e07ce38-539f-4c10-aa99-b01e76e688c2
- Part Name
- Fog Light Hella 500 Conversion Housing
- Slug
- fog-light-hella-500-conversion-housing
- Category
- lighting
- Cswp Approval Status
- pending
- Download Status
- approved
- Make
- Ford
- Model
- Mustang GT
- Year
- 2005
- Year End
- 2009
- Submodel
- Not supplied
- Engine
- Not supplied
- Created At
- 2026-05-04T00:22:45.757903+00:00
- Origin
- aggregated
- Source
- thingiverse
- Source Url
- https://www.thingiverse.com/thing:6300658
- Source Creator Url
- https://www.thingiverse.com/xanatos451
- Cc License Code
- CC-BY-SA-4.0
- Cc License Url
- https://creativecommons.org/licenses/by-sa/4.0/
- For Sale
- No
- Fulfillment Mode
- platform
- Manual Price Cents
- Not supplied
- Image Url
- https://r2-upload.3dcarparts.workers.dev/file/parts/1e07ce38-539f-4c10-aa99-b01e76e688c2/images/fog-light-hella-500-conversion-housing-1_1777854166830_bd74nq.jpg
- Author
- xanatos451
- Estimated Price Cents
- Not supplied
- HasMultipleModelFiles
- No
- ModelFileCount
- 0
- Download Count
- 0
- Detail Url
- https://3dcarparts.org/library/2005-2009/Ford/Mustang%20GT/fog-light-hella-500-conversion-housing
Source price fields and sale flags are metadata, not our selling prices. Their currency was not specified in the catalog. File counts do not mean files were downloaded or tested. No manufacturer savings or discontinued status is inferred.