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Fresh Air Door Linkage — source image

Design by Redderek · Original design · CC-BY-4.0 · Source details. Indexed via 3DCarParts. Source text and images remain credited to their creators; no modified design files supplied.

Designer source image. It may show an installed part, prototype or render; it is not an Orphaned Parts production sample.

DESIGN LIBRARY · interior

Fresh Air Door Linkage

Fresh Air Door Linkage design listed for 2002 Ford Explorer. Listed category: interior. Verify dimensions, fitment and material suitability before printing.

Make
Ford
Model
Explorer
Year range
2002
Submodel
Not supplied
Engine
Not supplied
Fitment review needed

Source approval status: pending. Source flags do not certify fit, material suitability or safety for your vehicle.

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License conditions, files, application and fit are reviewed before work is accepted.

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Description

This part fixes the broken fresh air door lever that causes an inability to select between fresh air and recirculation on a 2002 Ford Explorer. This part broke on my front passenger side above the blower motor, leading me to design this fix. Other vehicles may be able to use this fix as well, but I only know it to work for my specific instance.

Source description, under the recorded CC-BY-4.0 license.

Print instructions

Standard FDM printing settings:
- Layer height: 0.2mm
- Infill: 70%
- Supports: As needed

Settings from the source; not independently tested by Orphaned Parts.

CHOOSE YOUR FILAMENT

Print price estimates

Planning prices for one print, not a final quote. Defaults use a size allowance inferred from the part name, not a measured or sliced model. Filament suitability must be confirmed.

FilamentUSD / printApplication notes
PLA$28.50Indoor prototypes; not a default material for hot vehicle interiors.
PETG$29.00General-purpose candidate; heat and creep need review.
ASA$32.50Candidate for UV exposure; verify temperature and geometry.
ABS$31.50Enclosed printing; review application and dimensions.
TPU$37.50Flexible designs only; not a substitute for rigid materials.
Nylon$37.50Moisture, tolerances and application require review.
PA-CF$42.50Filled nylon; abrasive filament and fit need review.
Pricing assumptions and exclusions

USD: ($6 setup + $3 finishing + filament weight × assumed spool cost × 1.25 waste allowance + print hours × $2.50 × material time factor) ÷ 0.65. Rounded up to the next $0.50.

Assumed spool costs per kg: PLA $25, PETG $30, ASA $40, ABS $30, TPU $45, Nylon $65, PA-CF $95. Time factors: PLA/PETG 1.0, ASA/ABS 1.2, TPU 1.6, Nylon 1.4, PA-CF 1.5. These are proposed shop rates, not measured production costs.

Design work, test fitting, hardware, shipping and tax are additional where needed. Multi-file sets may need several prints. Use actual sliced weight and time when available. Final pricing is confirmed in writing.

All available source data
Id
3ab1c332-d59a-4d53-879f-f2bc52d59d83
Part Name
Fresh Air Door Linkage
Slug
fresh-air-door-linkage
Category
interior
Cswp Approval Status
pending
Download Status
approved
Make
Ford
Model
Explorer
Year
2002
Year End
Not supplied
Submodel
Not supplied
Engine
Not supplied
Created At
2026-05-07T19:16:05.487094+00:00
Origin
aggregated
Source
thingiverse
Source Url
https://www.thingiverse.com/thing:6008245
Source Creator Url
https://www.thingiverse.com/Redderek
Cc License Code
CC-BY-4.0
Cc License Url
https://creativecommons.org/licenses/by/4.0/
For Sale
No
Fulfillment Mode
platform
Manual Price Cents
Not supplied
Image Url
https://r2-upload.3dcarparts.workers.dev/file/parts/3ab1c332-d59a-4d53-879f-f2bc52d59d83/images/fresh-air-door-linkage-1_1778181366647_syvdxd.jpg
Author
Redderek
Estimated Price Cents
Not supplied
HasMultipleModelFiles
No
ModelFileCount
0
Download Count
0
Detail Url
https://3dcarparts.org/library/2002/Ford/Explorer/fresh-air-door-linkage

Source price fields and sale flags are metadata, not our selling prices. Their currency was not specified in the catalog. File counts do not mean files were downloaded or tested. No manufacturer savings or discontinued status is inferred.

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