Design by FET · Original design · CC-BY-4.0 · Source details. Indexed via 3DCarParts. Source text and images remain credited to their creators; no modified design files supplied.
Designer source image. It may show an installed part, prototype or render; it is not an Orphaned Parts production sample.
HVAC Mix Door Lever
HVAC Mix Door Lever design listed for 2009 Ford Explorer. Listed category: interior. Verify dimensions, fitment and material suitability before printing.
- Make
- Ford
- Model
- Explorer
- Year range
- 2009
- Submodel
- Not supplied
- Engine
- Not supplied
Source approval status: pending. Source flags do not certify fit, material suitability or safety for your vehicle.
License conditions, files, application and fit are reviewed before work is accepted.
Description
I made this part to repair a 2009 Ford Explorer that wouldn't blow air out the panel vents. I opened the glove box and dropped it down so i could access behind it. I found this little piece with the arm broken clean off. It pulled straight out. Ford only offered it as part of a $400 assembly, that I would have to remove the dash to install. I changed the design to take a screw where the old one had a plastic pivot.
It's not parametric but I have included the (messy) openscad file.
Source description, under the recorded CC-BY-4.0 license.
Print instructions
- Layer height: 0.2mm
- Infill: 70%
- Supports: As needed
Settings from the source; not independently tested by Orphaned Parts.
Print price estimates
Planning prices for one print, not a final quote. Defaults use a size allowance inferred from the part name, not a measured or sliced model. Filament suitability must be confirmed.
| Filament | USD / print | Application notes |
|---|---|---|
| PLA | $28.50 | Indoor prototypes; not a default material for hot vehicle interiors. |
| PETG | $29.00 | General-purpose candidate; heat and creep need review. |
| ASA | $32.50 | Candidate for UV exposure; verify temperature and geometry. |
| ABS | $31.50 | Enclosed printing; review application and dimensions. |
| TPU | $37.50 | Flexible designs only; not a substitute for rigid materials. |
| Nylon | $37.50 | Moisture, tolerances and application require review. |
| PA-CF | $42.50 | Filled nylon; abrasive filament and fit need review. |
Pricing assumptions and exclusions
USD: ($6 setup + $3 finishing + filament weight × assumed spool cost × 1.25 waste allowance + print hours × $2.50 × material time factor) ÷ 0.65. Rounded up to the next $0.50.
Assumed spool costs per kg: PLA $25, PETG $30, ASA $40, ABS $30, TPU $45, Nylon $65, PA-CF $95. Time factors: PLA/PETG 1.0, ASA/ABS 1.2, TPU 1.6, Nylon 1.4, PA-CF 1.5. These are proposed shop rates, not measured production costs.
Design work, test fitting, hardware, shipping and tax are additional where needed. Multi-file sets may need several prints. Use actual sliced weight and time when available. Final pricing is confirmed in writing.
All available source data
- Id
- 3dcf81c5-71fa-4f9d-a991-89a3858087d8
- Part Name
- HVAC Mix Door Lever
- Slug
- hvac-mix-door-lever
- Category
- interior
- Cswp Approval Status
- pending
- Download Status
- approved
- Make
- Ford
- Model
- Explorer
- Year
- 2009
- Year End
- Not supplied
- Submodel
- Not supplied
- Engine
- Not supplied
- Created At
- 2026-05-07T19:15:36.181574+00:00
- Origin
- aggregated
- Source
- thingiverse
- Source Url
- https://www.thingiverse.com/thing:1903517
- Source Creator Url
- https://www.thingiverse.com/FET
- Cc License Code
- CC-BY-4.0
- Cc License Url
- https://creativecommons.org/licenses/by/4.0/
- For Sale
- No
- Fulfillment Mode
- platform
- Manual Price Cents
- Not supplied
- Image Url
- https://r2-upload.3dcarparts.workers.dev/file/parts/3dcf81c5-71fa-4f9d-a991-89a3858087d8/images/hvac-mix-door-lever-1_1778181337191_st7u94.jpg
- Author
- FET
- Estimated Price Cents
- Not supplied
- HasMultipleModelFiles
- No
- ModelFileCount
- 0
- Download Count
- 0
- Detail Url
- https://3dcarparts.org/library/2009/Ford/Explorer/hvac-mix-door-lever
Source price fields and sale flags are metadata, not our selling prices. Their currency was not specified in the catalog. File counts do not mean files were downloaded or tested. No manufacturer savings or discontinued status is inferred.