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H7 LED headlight adapter — source image

Design by zCruuz · Original design · CC-BY-SA-4.0 · Source details. Indexed via 3DCarParts. Source text and images remain credited to their creators; no modified design files supplied.

Designer source image. It may show an installed part, prototype or render; it is not an Orphaned Parts production sample.

DESIGN LIBRARY · lighting

H7 LED headlight adapter

H7 LED headlight adapter design listed for 2000–2005 Volkswagen Passat. Listed category: lighting. Verify dimensions, fitment and material suitability before printing.

Make
Volkswagen
Model
Passat
Year range
2000–2005
Submodel
Not supplied
Engine
Not supplied
Fitment review needed

Source approval status: pending. Source flags do not certify fit, material suitability or safety for your vehicle.

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Description

Since the Adapter 64210DA06-1 isn't available at the moment with delivery times up to 4 weeks i decided to design my own one.

The file is for the left site and can just be mirrored for the right headlight. But will also fit without mirroring it.
Just the notches for securing it are a bit to high, cause i didn't want to risk them being to loose and getting a shaky bulb.

I printed them at 100% infill and from ABS GF just to be sure. The LED gets really hot even with the cooling fan.

If needed i can provide the source files as step or ipt.

Osram Nightbreaker H7 Smart LED Adapter for Passat B5.5 Headlights E1 1186/1187

Source description, under the recorded CC-BY-SA-4.0 license.

Print instructions

Standard FDM printing settings:
- Layer height: 0.2mm
- Infill: 70%
- Supports: As needed

Settings from the source; not independently tested by Orphaned Parts.

CHOOSE YOUR FILAMENT

Print price estimates

Planning prices for one print, not a final quote. Defaults use a size allowance inferred from the part name, not a measured or sliced model. Filament suitability must be confirmed.

FilamentUSD / printApplication notes
PLA$28.50Indoor prototypes; not a default material for hot vehicle interiors.
PETG$29.00General-purpose candidate; heat and creep need review.
ASA$32.50Candidate for UV exposure; verify temperature and geometry.
ABS$31.50Enclosed printing; review application and dimensions.
TPU$37.50Flexible designs only; not a substitute for rigid materials.
Nylon$37.50Moisture, tolerances and application require review.
PA-CF$42.50Filled nylon; abrasive filament and fit need review.
Pricing assumptions and exclusions

USD: ($6 setup + $3 finishing + filament weight × assumed spool cost × 1.25 waste allowance + print hours × $2.50 × material time factor) ÷ 0.65. Rounded up to the next $0.50.

Assumed spool costs per kg: PLA $25, PETG $30, ASA $40, ABS $30, TPU $45, Nylon $65, PA-CF $95. Time factors: PLA/PETG 1.0, ASA/ABS 1.2, TPU 1.6, Nylon 1.4, PA-CF 1.5. These are proposed shop rates, not measured production costs.

Design work, test fitting, hardware, shipping and tax are additional where needed. Multi-file sets may need several prints. Use actual sliced weight and time when available. Final pricing is confirmed in writing.

All available source data
Id
611f59b0-2388-4217-9044-d64672bdefa7
Part Name
H7 LED headlight adapter
Slug
h7-led-headlight-adapter
Category
lighting
Cswp Approval Status
pending
Download Status
approved
Make
Volkswagen
Model
Passat
Year
2000
Year End
2005
Submodel
Not supplied
Engine
Not supplied
Created At
2026-05-10T09:31:06.556761+00:00
Origin
aggregated
Source
thingiverse
Source Url
https://www.thingiverse.com/thing:6901259
Source Creator Url
https://www.thingiverse.com/zCruuz
Cc License Code
CC-BY-SA-4.0
Cc License Url
https://creativecommons.org/licenses/by-sa/4.0/
For Sale
No
Fulfillment Mode
platform
Manual Price Cents
Not supplied
Image Url
https://r2-upload.3dcarparts.workers.dev/file/parts/611f59b0-2388-4217-9044-d64672bdefa7/images/h7-led-headlight-adapter-1_1778405467523_65peu1.jpg
Author
zCruuz
Estimated Price Cents
Not supplied
HasMultipleModelFiles
No
ModelFileCount
0
Download Count
2
Detail Url
https://3dcarparts.org/library/2000-2005/Volkswagen/Passat/h7-led-headlight-adapter

Source price fields and sale flags are metadata, not our selling prices. Their currency was not specified in the catalog. File counts do not mean files were downloaded or tested. No manufacturer savings or discontinued status is inferred.

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