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Front Headlight Dust Cover — source image

Design by Lukyspore · Original design · CC0-1.0 · Source details. Indexed via 3DCarParts. Source text and images remain credited to their creators; no modified design files supplied.

Designer source image. It may show an installed part, prototype or render; it is not an Orphaned Parts production sample.

DESIGN LIBRARY · exterior

Front Headlight Dust Cover

Front Headlight Dust Cover design listed for 2004–2012 Volvo V50. Listed category: exterior. Verify dimensions, fitment and material suitability before printing.

Make
Volvo
Model
V50
Year range
2004–2012
Submodel
Not supplied
Engine
Not supplied
Fitment review needed

Source approval status: pending. Source flags do not certify fit, material suitability or safety for your vehicle.

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License conditions, files, application and fit are reviewed before work is accepted.

View source design and files →

Description

**Volvo C30/S40/V50 Front Headlights Dust Covers**
This download includes a 3D-printable model of the front headlight dust covers designed for the Volvo C30 T5. The models were created based on OEM dimensions and mounting geometry to ensure accurate fitment and secure sealing of the headlight housing.

These covers are intended as printable replacements for damaged, missing, or brittle factory dust caps, helping to protect the headlight assembly from dust, moisture, and debris while maintaining proper ventilation and bulb access.

The design is also compatible with additional Volvo P1-platform models using similar headlight housings, including certain versions of the Volvo C30, S40 and V50. Compatibility may vary depending on production year, headlight type, and engine configuration, so please compare with your original part before printing.

The model includes an integrated channel designed for a gasket or sealing material. This can be used in several ways depending on your preferred installation method:
- A custom rubber gasket can be cut to size and fitted into the channel
- The cover can be sealed directly to the headlight using silicone or other automotive-grade sealants
- A flexible sealing ring or gasket can be 3D printed separately using TPU or another flexible filament

The files can be printed using common materials such as PETG, ABS, ASA, or other heat-resistant filaments suitable for automotive use. However, 3D-printed components may not fully match the durability, sealing performance, or long-term heat resistance of original OEM parts. For best results, use materials designed for under-hood temperatures and exterior automotive conditions.

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Source description, under the recorded CC0-1.0 license.

Print instructions

Standard FDM printing settings:
- Layer height: 0.2mm
- Infill: 70%
- Supports: As needed

Settings from the source; not independently tested by Orphaned Parts.

CHOOSE YOUR FILAMENT

Print price estimates

Planning prices for one print, not a final quote. Defaults use a size allowance inferred from the part name, not a measured or sliced model. Filament suitability must be confirmed.

FilamentUSD / printApplication notes
PLA$28.50Indoor prototypes; not a default material for hot vehicle interiors.
PETG$29.00General-purpose candidate; heat and creep need review.
ASA$32.50Candidate for UV exposure; verify temperature and geometry.
ABS$31.50Enclosed printing; review application and dimensions.
TPU$37.50Flexible designs only; not a substitute for rigid materials.
Nylon$37.50Moisture, tolerances and application require review.
PA-CF$42.50Filled nylon; abrasive filament and fit need review.
Pricing assumptions and exclusions

USD: ($6 setup + $3 finishing + filament weight × assumed spool cost × 1.25 waste allowance + print hours × $2.50 × material time factor) ÷ 0.65. Rounded up to the next $0.50.

Assumed spool costs per kg: PLA $25, PETG $30, ASA $40, ABS $30, TPU $45, Nylon $65, PA-CF $95. Time factors: PLA/PETG 1.0, ASA/ABS 1.2, TPU 1.6, Nylon 1.4, PA-CF 1.5. These are proposed shop rates, not measured production costs.

Design work, test fitting, hardware, shipping and tax are additional where needed. Multi-file sets may need several prints. Use actual sliced weight and time when available. Final pricing is confirmed in writing.

All available source data
Id
7322513f-1114-4cf2-87a4-657c6faee8ea
Part Name
Front Headlight Dust Cover
Slug
front-headlight-dust-cover
Category
exterior
Cswp Approval Status
pending
Download Status
approved
Make
Volvo
Model
V50
Year
2004
Year End
2012
Submodel
Not supplied
Engine
Not supplied
Created At
2026-07-08T11:23:29.776449+00:00
Origin
aggregated
Source
thingiverse
Source Url
https://www.thingiverse.com/thing:7360592
Source Creator Url
https://www.thingiverse.com/Lukyspore
Cc License Code
CC0-1.0
Cc License Url
https://creativecommons.org/publicdomain/zero/1.0/
For Sale
No
Fulfillment Mode
platform
Manual Price Cents
Not supplied
Image Url
https://r2-upload.3dcarparts.workers.dev/file/parts/7322513f-1114-4cf2-87a4-657c6faee8ea/images/front-headlight-dust-cover-1_1783509810661_t3i14y.jpg
Author
Lukyspore
Estimated Price Cents
Not supplied
HasMultipleModelFiles
No
ModelFileCount
0
Download Count
0
Detail Url
https://3dcarparts.org/library/2004-2012/Volvo/V50/front-headlight-dust-cover

Source price fields and sale flags are metadata, not our selling prices. Their currency was not specified in the catalog. File counts do not mean files were downloaded or tested. No manufacturer savings or discontinued status is inferred.

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