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Headlight Rubber Cap — source image

Design by rainerunsinn · Original design · CC-BY-SA-4.0 · Source details. Indexed via 3DCarParts. Source text and images remain credited to their creators; no modified design files supplied.

Designer source image. It may show an installed part, prototype or render; it is not an Orphaned Parts production sample.

DESIGN LIBRARY · exterior

Headlight Rubber Cap

Headlight Rubber Cap design listed for 2014–2024 Smart ForTwo. Listed category: exterior. Verify dimensions, fitment and material suitability before printing.

Make
Smart
Model
ForTwo
Year range
2014–2024
Submodel
Not supplied
Engine
Not supplied
Fitment review needed

Source approval status: pending. Source flags do not certify fit, material suitability or safety for your vehicle.

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License conditions, files, application and fit are reviewed before work is accepted.

View source design and files →

Description

For the Mercedes Smart 453, Philips LEDs for Headlights are now road legal for a specific headlight model. But the LEDs have a massive dongle connector which does not fit into the original plastic caps.
Here is a set of new caps.

The right side model can fit both, but as there is a cable boom under the left side cap, the smaller left side model might suit you better. It did for me.

Source description, under the recorded CC-BY-SA-4.0 license.

Print instructions

Standard FDM printing settings:
- Layer height: 0.2mm
- Infill: 70%
- Supports: As needed

Settings from the source; not independently tested by Orphaned Parts.

CHOOSE YOUR FILAMENT

Print price estimates

Planning prices for one print, not a final quote. Defaults use a size allowance inferred from the part name, not a measured or sliced model. Filament suitability must be confirmed.

FilamentUSD / printApplication notes
PLA$21.50Indoor prototypes; not a default material for hot vehicle interiors.
PETG$21.50General-purpose candidate; heat and creep need review.
ASA$23.50Candidate for UV exposure; verify temperature and geometry.
ABS$22.50Enclosed printing; review application and dimensions.
TPU$26.00Flexible designs only; not a substitute for rigid materials.
Nylon$26.00Moisture, tolerances and application require review.
PA-CF$28.00Filled nylon; abrasive filament and fit need review.
Pricing assumptions and exclusions

USD: ($6 setup + $3 finishing + filament weight × assumed spool cost × 1.25 waste allowance + print hours × $2.50 × material time factor) ÷ 0.65. Rounded up to the next $0.50.

Assumed spool costs per kg: PLA $25, PETG $30, ASA $40, ABS $30, TPU $45, Nylon $65, PA-CF $95. Time factors: PLA/PETG 1.0, ASA/ABS 1.2, TPU 1.6, Nylon 1.4, PA-CF 1.5. These are proposed shop rates, not measured production costs.

Design work, test fitting, hardware, shipping and tax are additional where needed. Multi-file sets may need several prints. Use actual sliced weight and time when available. Final pricing is confirmed in writing.

All available source data
Id
a0bad327-d2fa-4e54-95c6-8865fdbce608
Part Name
Headlight Rubber Cap
Slug
headlight-rubber-cap
Category
exterior
Cswp Approval Status
pending
Download Status
approved
Make
Smart
Model
ForTwo
Year
2014
Year End
2024
Submodel
Not supplied
Engine
Not supplied
Created At
2026-07-08T08:04:12.740637+00:00
Origin
aggregated
Source
thingiverse
Source Url
https://www.thingiverse.com/thing:5346032
Source Creator Url
https://www.thingiverse.com/rainerunsinn
Cc License Code
CC-BY-SA-4.0
Cc License Url
https://creativecommons.org/licenses/by-sa/4.0/
For Sale
No
Fulfillment Mode
platform
Manual Price Cents
Not supplied
Image Url
https://r2-upload.3dcarparts.workers.dev/file/parts/a0bad327-d2fa-4e54-95c6-8865fdbce608/images/headlight-rubber-cap-1_1783497854554_6c1f16.jpg
Author
rainerunsinn
Estimated Price Cents
Not supplied
HasMultipleModelFiles
No
ModelFileCount
0
Download Count
0
Detail Url
https://3dcarparts.org/library/2014-2024/Smart/ForTwo/headlight-rubber-cap

Source price fields and sale flags are metadata, not our selling prices. Their currency was not specified in the catalog. File counts do not mean files were downloaded or tested. No manufacturer savings or discontinued status is inferred.

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