Design by Metacrafter · Original design · CC-BY-SA-4.0 · Source details. Indexed via 3DCarParts. Source text and images remain credited to their creators; no modified design files supplied.
Designer source image. It may show an installed part, prototype or render; it is not an Orphaned Parts production sample.
A/C Blend Door Gear
A/C Blend Door Gear design listed for 2010–2015 Hyundai i20. Listed category: interior. Verify dimensions, fitment and material suitability before printing.
- Make
- Hyundai
- Model
- i20
- Year range
- 2010–2015
- Submodel
- Not supplied
- Engine
- Not supplied
Source approval status: pending. Source flags do not certify fit, material suitability or safety for your vehicle.
License conditions, files, application and fit are reviewed before work is accepted.
Description
Among most cars equipped with an electric HVAC system, there’s often a common issue that appears after a few years of use: when changing the climate control settings, you hear a clicking sound. This is usually caused by a broken gear inside the blend doors.
Instead of paying for the entire component, you can simply replace the damaged gear.
All you need to do is remove all the clips around the part, locate the broken gear, and install a new 3D-printed replacement.
(The file I’ve provided is for the larger gear.)
I recommend using ABS if PETG is not available, for thermal safety—car interiors can get very hot. This is a part you don’t want to soften.
(Be sure to print it solid and at low speed to ensure good quality.)
Source description, under the recorded CC-BY-SA-4.0 license.
Print instructions
- Layer height: 0.2mm
- Infill: 70%
- Supports: As needed
Settings from the source; not independently tested by Orphaned Parts.
Print price estimates
Planning prices for one print, not a final quote. Defaults use a size allowance inferred from the part name, not a measured or sliced model. Filament suitability must be confirmed.
| Filament | USD / print | Application notes |
|---|---|---|
| PLA | $28.50 | Indoor prototypes; not a default material for hot vehicle interiors. |
| PETG | $29.00 | General-purpose candidate; heat and creep need review. |
| ASA | $32.50 | Candidate for UV exposure; verify temperature and geometry. |
| ABS | $31.50 | Enclosed printing; review application and dimensions. |
| TPU | $37.50 | Flexible designs only; not a substitute for rigid materials. |
| Nylon | $37.50 | Moisture, tolerances and application require review. |
| PA-CF | $42.50 | Filled nylon; abrasive filament and fit need review. |
Pricing assumptions and exclusions
USD: ($6 setup + $3 finishing + filament weight × assumed spool cost × 1.25 waste allowance + print hours × $2.50 × material time factor) ÷ 0.65. Rounded up to the next $0.50.
Assumed spool costs per kg: PLA $25, PETG $30, ASA $40, ABS $30, TPU $45, Nylon $65, PA-CF $95. Time factors: PLA/PETG 1.0, ASA/ABS 1.2, TPU 1.6, Nylon 1.4, PA-CF 1.5. These are proposed shop rates, not measured production costs.
Design work, test fitting, hardware, shipping and tax are additional where needed. Multi-file sets may need several prints. Use actual sliced weight and time when available. Final pricing is confirmed in writing.
All available source data
- Id
- ab0c541c-0fd2-4be8-b202-9373273d4678
- Part Name
- A/C Blend Door Gear
- Slug
- ac-blend-door-gear
- Category
- interior
- Cswp Approval Status
- pending
- Download Status
- approved
- Make
- Hyundai
- Model
- i20
- Year
- 2010
- Year End
- 2015
- Submodel
- Not supplied
- Engine
- Not supplied
- Created At
- 2026-07-08T09:53:10.748853+00:00
- Origin
- aggregated
- Source
- thingiverse
- Source Url
- https://www.thingiverse.com/thing:7061562
- Source Creator Url
- https://www.thingiverse.com/Metacrafter
- Cc License Code
- CC-BY-SA-4.0
- Cc License Url
- https://creativecommons.org/licenses/by-sa/4.0/
- For Sale
- No
- Fulfillment Mode
- platform
- Manual Price Cents
- Not supplied
- Image Url
- https://r2-upload.3dcarparts.workers.dev/file/parts/ab0c541c-0fd2-4be8-b202-9373273d4678/images/ac-blend-door-gear-1_1783504391705_hud6s5.jpg
- Author
- Metacrafter
- Estimated Price Cents
- Not supplied
- HasMultipleModelFiles
- No
- ModelFileCount
- 0
- Download Count
- 0
- Detail Url
- https://3dcarparts.org/library/2010-2015/Hyundai/i20/ac-blend-door-gear
Source price fields and sale flags are metadata, not our selling prices. Their currency was not specified in the catalog. File counts do not mean files were downloaded or tested. No manufacturer savings or discontinued status is inferred.