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Soft-top Tailgate Bar Sleeve — source image

Design by rshartog · Original design · CC-BY-4.0 · Source details. Indexed via 3DCarParts. Source text and images remain credited to their creators; no modified design files supplied.

Designer source image. It may show an installed part, prototype or render; it is not an Orphaned Parts production sample.

DESIGN LIBRARY · exterior

Soft-top Tailgate Bar Sleeve

Soft-top Tailgate Bar Sleeve design listed for 1997–2006 Jeep Wrangler. Listed category: exterior. Verify dimensions, fitment and material suitability before printing.

Make
Jeep
Model
Wrangler
Year range
1997–2006
Submodel
Not supplied
Engine
Not supplied
Fitment review needed

Source approval status: pending. Source flags do not certify fit, material suitability or safety for your vehicle.

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Description

This is a model of the rubber and plastic sleeve that slips into channels on each end of the soft-top tailgate bar for the Jeep Wrangler TJ.

For the actual OEM sleeve, part of it is hard plastic and part is rubber. I don't have a multi-material extruder, so I printed the entire sleeve in TPU (flexible polyurethane), and that seems to work well in this application.

The sleeve model is exported as two bodies in the STL file, so you can split it into the plastic part and the rubber part. (In the orientation picture, the rubber part is green and the plastic part is yellow.) Then, if you have a multi-material setup, you can print the plastic part in PETG or ABS and print the rubber part with TPU.

I printed the sleeve with black YOYI brand TPU (flexible) with 100% infill. The picture of the blue test print is also TPU. The TPU prints are stringy and shiny, so it's hard to get a good picture. The white print is PETG and I only printed 5mm of the sleeve to show a clear picture of the cross-section.

I printed the sleeve vertically first, and that created a very stringy print. (I haven't really figured out how to get a clean TPU print. If anyone has good TPU settings for the Prusa MK2S, please feel free to share.)

My second attempt was better because I rotated the model to print lengthwise with the long cross-section side down on the print bed. See the picture showing the orientation on the bed in the slicer tool. If you print this way (and I recommend that you do for TPU), then enable support material.

The part, as modeled and printed, fits well into the channels in the tailgate bar and into the holding brackets on the back of the Wrangler TJ.

_Edit 07/14/18:_ I uploaded a new version that is 1mm narrower and has rounder corners to fit better in the back of the metal bar holder bracket on the Jeep.

_Edit 01/18/21:_ I uploaded a new version (v12) that has the correct model orientation within the STL for printing and has 45° sloped interiors to prevent the generation of support material on the inside of the two outer channels. The center channel still requires support material.

Source description, under the recorded CC-BY-4.0 license.

Print instructions

No special print instructions provided.

Settings from the source; not independently tested by Orphaned Parts.

CHOOSE YOUR FILAMENT

Print price estimates

Planning prices for one print, not a final quote. Defaults use a size allowance inferred from the part name, not a measured or sliced model. Filament suitability must be confirmed.

FilamentUSD / printApplication notes
PLA$28.50Indoor prototypes; not a default material for hot vehicle interiors.
PETG$29.00General-purpose candidate; heat and creep need review.
ASA$32.50Candidate for UV exposure; verify temperature and geometry.
ABS$31.50Enclosed printing; review application and dimensions.
TPU$37.50Flexible designs only; not a substitute for rigid materials.
Nylon$37.50Moisture, tolerances and application require review.
PA-CF$42.50Filled nylon; abrasive filament and fit need review.
Pricing assumptions and exclusions

USD: ($6 setup + $3 finishing + filament weight × assumed spool cost × 1.25 waste allowance + print hours × $2.50 × material time factor) ÷ 0.65. Rounded up to the next $0.50.

Assumed spool costs per kg: PLA $25, PETG $30, ASA $40, ABS $30, TPU $45, Nylon $65, PA-CF $95. Time factors: PLA/PETG 1.0, ASA/ABS 1.2, TPU 1.6, Nylon 1.4, PA-CF 1.5. These are proposed shop rates, not measured production costs.

Design work, test fitting, hardware, shipping and tax are additional where needed. Multi-file sets may need several prints. Use actual sliced weight and time when available. Final pricing is confirmed in writing.

All available source data
Id
b43f844b-f36f-4bf6-99a7-4fa16ead47fb
Part Name
Soft-top Tailgate Bar Sleeve
Slug
soft-top-tailgate-bar-sleeve
Category
exterior
Cswp Approval Status
pending
Download Status
approved
Make
Jeep
Model
Wrangler
Year
1997
Year End
2006
Submodel
Not supplied
Engine
Not supplied
Created At
2026-04-29T06:06:12.051717+00:00
Origin
aggregated
Source
thingiverse
Source Url
https://www.thingiverse.com/thing:2966064
Source Creator Url
https://www.thingiverse.com/rshartog
Cc License Code
CC-BY-4.0
Cc License Url
https://creativecommons.org/licenses/by/4.0/
For Sale
No
Fulfillment Mode
platform
Manual Price Cents
Not supplied
Image Url
https://r2-upload.3dcarparts.workers.dev/file/parts/b43f844b-f36f-4bf6-99a7-4fa16ead47fb/images/soft-top-tailgate-bar-sleeve-1_1777442775989_jxz969.jpg
Author
rshartog
Estimated Price Cents
Not supplied
HasMultipleModelFiles
No
ModelFileCount
0
Download Count
0
Detail Url
https://3dcarparts.org/library/1997-2006/Jeep/Wrangler/soft-top-tailgate-bar-sleeve

Source price fields and sale flags are metadata, not our selling prices. Their currency was not specified in the catalog. File counts do not mean files were downloaded or tested. No manufacturer savings or discontinued status is inferred.

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